Reformer
Details of three Reforming APC training sessions follow:
1. Reforming operation and economics (80 minutes):
- Reforming chemistry and equipment configuration, for semi regenerative and CCR units.
- Semi regen, CCR, mogas or aromatics, benzene removal options, gas plant.
- Consideration of feed boiling range and PNA
- Feed hydrotreating
- Regeneration
- Key handles: WAIT, H2/HC ratio
- Economics and operating requirements
- Severity or throughput maximization versus run length.
- Typical constraints
2. Inferential modeling (70 minutes):
Please note: If attendees have not taken the narrow cut training the session would take longer, about 100 minutes.
- Severity inference models for octane and aromatics.
- Identifying feed properties (PNA, distillation) on the fly.
- Benzene removal affects octane of what’s left.
- Catalyst coking and run length estimates.
- CCR coke burn calculation.
- Gas plant product quality inferences – see wide cut fractionation.
- Product purities, RVP, loading of key trays.
3. Reformer APC issues (80 minutes):
- Hydrotreating unit severity and inventory contro
- Reformer APC structure: CV’s, DV’s and MV’s
- Hydrotreating, reactor, gas plant and regenerator sections.
- Throughput (or severity) maximization issues
- Run length (semi regen only)
- Regenerator constraints (CCR only); Several days dead time.
- Unit limits: furnace, compressor.
- Gas plant limits.